A zamanin da aka samu ci gaba cikin sauri a kayan aikin masana'antu, aminci da daidaitawa na sassan watsawa sun zama muhimman abubuwan da ke tantance tsawon rayuwar kayan aiki. A matsayinta na jagora a fannin fasaha a masana'antar bearing, VPN ta gabatar da tsara mai zuwa a hukumance.Hukumar Kula da Ingancin Inganci ta Kasa (UCT)jerin bearings masu zurfin tsagi masu daidaita kansu. Ta hanyar ƙirƙirar tsari da haɓaka kayan aiki, waɗannan bearings suna samar da mafita na watsawa "babu sassauci" wanda aka tsara don injunan haƙar ma'adinai, kayan aikin noma, da layukan samarwa ta atomatik.
1. Tsarin Kirkire-kirkire Ya Kawo Karshen Matsalolin Masana'antu
Babban ci gaban jerin UCT yana cikin tsarin haɗin gwiwa mai ƙarfi, wanda ke haɗa diamita na waje mai siffar ƙwallo da gidan ɗaukar bearing. Zoben waje na bearing yana da ƙirar ƙwallo mai siffar ƙwallo wanda ya dace daidai da ramin ciki na gidan. Wannan tsari yana ba da damar gyara layin tsakiya ta atomatik a ƙarƙashin kuskuren kusurwa har zuwa 2°, wanda ke kawar da lalacewa mara kyau da kurakuran shigar shaft ko nakasawar firam ke haifarwa.
Haka kuma yana da muhimmanci tsarin kariya mai rufewa biyu:
- Hatimin Hatimin Lebe Uku: Tsarin hatimin da ya haɗa zoben hatimin roba da garkuwar ƙura ta ƙarfe yana samar da lebe uku masu rufewa. Tsarin hatimin ƙarfin juyi yana hana shigar ƙura, tururin ruwa, da sinadarai masu lalata muhalli yadda ya kamata, wanda hakan ya sa ya dace da yanayin gurɓataccen iska kamar injin niƙa ma'adinai da kayan wanke kwal.
- Fasahar Man Shafawa ta Rayuwa: An riga an cika shi da man shafawa mai inganci mai tushen lithium kuma an haɗa shi da hanyar man shafawa mai rufewa, wannan fasalin yana tabbatar da aiki ba tare da gyara ba, yana rage farashin gyara da kashi 40% idan aka kwatanta da bearings na gargajiya.
2. Rayuwa Mai Tsawo da Aiki Ba Tare da Kulawa Ba
An gina shi a kan ma'aunin ƙera X-Life (wanda aka samo daga tsarin fasahar BEM ta Jamus), jerin UCT sun cimma babban ci gaba a rayuwar sabis ta hanyar manyan fasahohi guda uku:
- Inganta Kayan Aiki: Ana ƙera zoben bearings daga ƙarfe GCr15 mai narkewa a cikin injin, wanda ke samun tauri na HRC 58–62 da ƙaruwar ƙarfin gajiya da kashi 30%. Ana yin maganin ƙarfe mai tsabta sosai, wanda ke tabbatar da rashin datti a ƙasa da 0.5 ppm.
- Inganta Load Mai Sauƙi: Misali, samfurin UCT320 mai ƙarfi yana ba da ƙarfin ɗaukar nauyi mai ƙarfi na N 173,000 da kuma ƙarfin ɗaukar nauyi mai ƙarfi na N 140,400—wanda ke nuna ci gaba da kashi 15% idan aka kwatanta da samfuran da aka yi amfani da su.
- Tsarin Daidaita Muhalli Mai Tsanani: Tsarin ƙarfe na bakin ƙarfe na SUC (AISI 440C) yana ba da juriya ga tsatsa fiye da awanni 500 a gwajin feshin gishiri, wanda hakan ya sa ya dace da yanayin danshi kamar sarrafa abinci da wuraren sanyaya wutar lantarki.
An ƙara tabbatar da ingancin ta hanyar bayanan aiki na gaske: A cikin gwajin injin niƙa na tsaye na masana'antar siminti, bear ɗin UCT305 yana aiki akai-akai na tsawon awanni 18,000 ba tare da gazawa ba, yana kiyaye hauhawar zafin jiki mai kyau ƙasa da 65°C.
3. Aikace-aikacen Yanayi Da Yawa Yana Haifar da Sauyin Masana'antu
Tsarin tsarin UCT yana ba da damar daidaitawa ba tare da wata matsala ba a cikin aikace-aikacen masana'antu daban-daban:
| Masana'antu | Samfurin da aka ba da shawarar | Fa'idodin Aiki | Kayan aiki na yau da kullun |
|————————-|————————-|————————————————-|
| Injinan Noma |UCT204/ UCT211 | Mai jure wa mannewar ƙurar bambaro | Haɗa masu girbi, masu shuka |
| Tsarin Haƙar Ma'adinai | UCT320 | Babban kaya da juriyar tasiri | Masu jigilar sarka, injin niƙa |
| Layukan Samarwa Mai Aiki Da Kai | UCT209JL3C | Ƙarancin hayaniya (matakin girgiza na Z4) | Modules na haɗin hannu na robot |
| Sarrafa Abinci | SUC304 Bakin Karfe | Juriyar acid da alkali | Injinan rarrabawa, layukan tsaftacewa |
Zaɓuɓɓukan keɓancewa sun haɗa da:
- Kayan gidaje: ƙarfe mai launin toka (yanayi na yau da kullun), ƙarfe mai ƙarfi (nauyin tasiri), ko filastik na injiniya (aikace-aikacen da ke da sauƙin ɗauka).
"Darajar tsarin watsawa ba ta dogara ne akan juyawa da kanta ba, amma a cikin juyawa mai ci gaba da ba tare da katsewa ba." Wannan falsafar tana ƙarfafa ƙirar jerin UCT. Dangane da buƙatun aiki masu tsauri na Masana'antu 4.0, VPN ta sake bayyana iyakokin aminci ta hanyar tsarin daidaitawa da kanta kuma ta kafa "layin kariyar rai" mai ƙarfi don sassan watsawa ta amfani da fasahar hatimi mai zurfi.
Lokacin Saƙo: Yuli-06-2025





